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About Us |
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Atul
Electro Formers Pvt. Ltd. was established in 1972
by a group of technocrats who were both innovative
and futuristic. Atul Nickel Screens for sugar
continuous Centrifugals were introduced by the
company to the fast growing sugar industry. From
day one, Atul became synonymous for quality and
Reliability. In the years to come, the pragmatic
technocrats kept pace with the changing times
by introducing the latest technologies in Manufacturing
and Quality Control. Over the years, Atul has
earned the confidence of thousands of satisfied
customers all over the world. |
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With
75% share in the Indian Market, Atul has emerged
as the largest exporter of Nickel Screen in Asia.
Today, Atul Nickel Screens are preferred by industries
in countries like USA, Europe, Brazil, Africa,
Asia, Australia, etc. With its vast experience,
excellent manufacturing and testing facilities
and a rich blend of professional talent; Atul
is set to take quantum leaps in terms of product
superiority and customer base. |
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The
Facilities |
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Research And Development:
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Atul
has been successful in satisfying the ever growing
demands of its discerning customers, thanks to
the R & D efforts it takes. Continuous upgradation
of technology and its application, from prototype
to product, is an ongoing process at Atul. Apart
from the standard range, Atul caters to tailor
made requirements according to customer specifications
. The experts at the R & D often provide the
much required design and engineering assistance
to the customers. Apart from the sugar industry,
Atul screens have been sucessfully used in food
processors coffee machines, floor ginders, shavers
and appliances. It has also found applications
in paints, rayon and chemical industries. Atul
R & D is striving to enhance the utility and
asthetics of many other products by judicious
use of atul Nickel Screens. |
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Manufacturing: |
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Atul
has a state of the art manufacturing setup backed
by excellent testing facilites. A fully automated
electro forming plant with rotating drums and
permanent matrices ensures precision and reduces
human errors. A microprocessor based fully automatic
logic controlled hard chrome plating system ensures
a uniform thickness of minimum 8 microns. The
computerised systems are engaged in testing at
every stage from raw material to finished product.
A highly trained work force at Atul is one of
the strongest advantages. With continuous upgradation
in the technology and methods, Atul is one of
the forefront Nickel screen manufacturing facility
of its kind in the world. |
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Quality Control: |
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A
highly exacting QS has been established and followed
at Atul. The systems and procedures are backed
by requisite insturmentation and intelligent systems.
Computerised systems are employed to check the
product at every stage of manufacturing. Raw materials
forming baths and slot characteristics are continuously
monitored. Every Atul Screen is subjected to Stringent
Quality checks. To guaranttee the performance
of the screen from the throughput point of view,
the open area of each screen is measured. An electronic
eye measures area of each slot. The areas of all
the slots are added up to find the total slot
area of the screen. It is compared with corresponding
international standards on a go no-go basis. Such
rigorous measures render a high quality and reliability
to every Atul screen what it is known for. |
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The Technology: |
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Electroforming,
by definition means forming shaped articles by
electro depositon on moulds, dies and matrices.
A matrix is produced by using photographic techniques
of reduction followed etching. Highly accurate
matrix having intricate slot shapes can be formed
by this technology. Finally a Nickel screen which
is electroformed on this matrix inherits all its
immaculate features of accuracy and repeatability.
Atul employs this explicit technology to manufacture
screen with uniform slots, smooth finish and precise
edge. The screens are made of high purity nickel.
Subsequent to electroforming, they are hard chrome
plated. |
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Our
Contact Details: |
ATUL
ELECTRO FORMERS PVT.LTD.
11,kubera estate,408/14 CTS 10, Gultekdi road,
Veer Savarkar nagar, Pune:- 411037 (India)
Tel: +91 20 4270398 , 4268982 , 4264589
Fax:- +91 20 4272835
Email:- atulefpl@vsnl.com
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